China Custom Cable Assembly Manufacturer
✅ 15+ years of experience
✅ ISO 9001 and IATF 16949 certified
✅ One-stop cable assembly shop
✅ 12-hour quotations
Partner with OurPCB for reliable custom cable assembly solutions. We specialize in high-quality, precision cable assemblies tailored to meet your exact specifications. With our 15+ years of experience, we ensure fast, efficient service for your projects.
Looking for a Reliable China Custom Cable Assembly Manufacturer?
OurPCB delivers precision-engineered cable assemblies for automotive, EV, robotics, medical, industrial, and telecommunications applications. With over two decades of factory operation, ISO-certified processes, and a 98% customer satisfaction rate, we give global buyers the quality of a Tier-1 manufacturer at China’s cost advantage.
Our Custom Cable Assembly Services
OurPCB offers a comprehensive range of cable assembly services, all manufactured under one roof at our ISO-certified facility:
Engineered-to-order designs built to your exact specifications
Organized multi-wire bundles for efficient, controlled wiring systems
Enhanced strain relief and environmental protection via overmolding
Sealed designs for moisture-prone or outdoor environments
Precision RF and signal cables for telecommunications and broadcast
High-speed data transmission with low signal loss
Space-saving designs supporting mixed wire gauges and tubing configurations
Rapid prototype production for design validation before full production
Ruggedized assemblies engineered for outdoor and heavy-machinery environments
Why Choose OurPCB for Custom Cable Assemblies?
Cloom Tech, our dedicated cable manufacturing brand, has operated for over two decades
Verified positive evaluations across our global customer base
Every assembly is electrically tested before it ships — no exceptions
40AWG to 120mm² wire gauge; 1–60 cores; coaxial to fiber optic
Accessible for prototypes, small runs, and high-volume production
ISO 9001 + IATF 16949 certified — cross-industry quality assurance
- 15+ Years of Experience
Our team has extensive experience creating both standard and custom wiring harnesses.
- Competitive Pricing
Well-priced and payable via PayPal, bank transfer, Western Union, or Moneygram.
Our Custom Cable Assembly Capabilities
Our manufacturing capabilities span an exceptionally wide range of configurations, making OurPCB suitable for both simple commercial projects and complex industrial or regulated-industry applications:
40AWG to 120mm² (supporting fine-signal to heavy-industrial conductors)
1 to 60 cores
Tyco, AMP, Molex, Delphi, JST, JAE, and custom/proprietary options
Coaxial, multi-conductor, flat ribbon, fiber optic pigtail, high-flex, and more
Standard, and proprietary connectors
Foil, braid, and combination shielding
Orange, OEM-specified, or custom
Mixed wire gauges within a single flat cable; blind drop-shipping at no additional charge
100% RoHS-compliant materials throughout
Cable Assembly Lead Time
Understanding lead time helps you plan procurement accurately. Here’s how our production timeline typically breaks down:
| Phase | Timeframe |
|---|---|
| Cable fabrication + parts procurement | 15–20 production days |
| Assembly | 5–10 production days |
| Total production lead time | 20–30 production days |
| Custom cable with equivalent connectors | 7–15 days |
| Custom cable with original/OEM connectors | 20–25 days |
| Standard shipping (after production) | 2–4 days |
Lead time varies based on design complexity, order volume, and connector sourcing. Simple prototype runs can often be completed faster. Contact us with your specifications for a project-specific timeline estimate.
Cable Assembly Cost
Custom cable assembly pricing depends on several variables:
| Factor | Description |
|---|---|
| Cable type and complexity | Multi-conductor and shielded assemblies cost more than basic configurations |
| Connector selection | Original OEM connectors carry higher component costs than equivalent alternatives |
| Wire gauge and materials | Specialty materials (high-flex, medical-grade) affect unit cost |
| Order volume | Higher quantities reduce per-unit cost through economies of scale |
| Lead time requirements | Expedited production may carry a premium |
We accept no minimum order quantity (MOQ) on standard products, making us accessible for prototypes, small-batch orders, and full-scale production runs alike. Payment is accepted via PayPal, bank transfer, Western Union, or Moneygram.
Millions of business and innovators use OurPCB
The Custom Cable Assembly Process
Capabilities & Services
- PCB Layout Design
- Up to 50 Layers
- 0.3mm BGA Pin Spacing
- 60GHz High Frequencies
- Stack-up Design
- Rigid, Flex, HDI, High-speed, Power Boards
- 100,000+ PIN
- 2.4mil Trace Width/Spacing
- Controlled Impedance
- DFM Check
Our Products
As a custom cable assembly manufacturer, we design and produce all manner of high-quality cable configurations. Here are some of the selection of some of the cable and connector products in our wide range.
Industries We Serve
Our custom cable assemblies are deployed across a broad range of industries where reliability, precision, and compliance are non-negotiable:
| Industry | Application |
|---|---|
| Automotive & EV | High-voltage and signal assemblies meeting IATF 16949 standards |
| Industrial & Robotics | High-flex and ruggedized assemblies for demanding motion environments |
| Medical | Clean-room compatible assemblies with traceability documentation |
| Telecommunications | Coaxial, fiber optic, and multi-conductor signal assemblies |
| Agricultural Machinery & Tractors | Weatherproof assemblies engineered for outdoor heavy-equipment environments |
| Consumer Electronics | High-volume, cost-optimized assemblies with fast turnaround |
| Renewable Energy | Solar cable assemblies and ruggedized outdoor configurations |
More Custom Cable Assembly Manufacturing Services
Mon-Fri: 24 hours,
Sat: 9am-6pm, GMT+8
Reach us at
sales@ourpcb.net
24 hours online
+86-199-30589219
Mon-Fri: 24 hours,
Sat: 9am-6pm, GMT+8
Custom Cable Assembly Manufacturer FAQs
What Types of Custom Cable Assemblies Can You Create?
We can manufacture and assemble a diverse range of cable types, including coaxial, multi-conductor, electrical and fiber optic pigtail, flat, high-flex, ribbon, and more. We also offer custom connectors including standard, proprietary, and military connectors.
How Long Do Custom Cable Assemblies Take?
Custom cable assembly lead time can vary based on a variety of different factors. The more complex the design, the longer it will take to create. In the same vein, the higher the quantity you order, the longer it will take to fulfill that order.
In some cases, choosing specific materials may add time to your order if we need to source them from specific suppliers. Generally, simple projects could be completed in a few days, while more complicated projects could take as much as several weeks.
How Much Do Custom Cable Assemblies Cost?
The cost of customized cables can also vary depending on numerous factors. The type of cable and connectors, how long you want the cable to be, the materials you want to use, and the complexity of the cable assembly can all add time.
The only way to get an accurate idea of how much your custom cable design may cost is to request a free quote. We’ll be able to analyze your design and give you an as-accurate-as-possible estimation for your project.
What is your production capacity?
We can handle small orders as well as large-scale production requirements without compromising on quality. No order is too big or too small.
What’s the difference between custom wire harness assembly and cable assembly?
Wire harnesses focus on organization, bundling wires with ties, tape, or sleeves for controlled environments. Cable assemblies provide robust protection with a durable outer jacket, shielding wires from moisture, heat, and friction in demanding conditions. When selecting solutions for your specific application, partnering with an experienced custom wiring harness manufacturer ensures you get the right assembly type designed for your environmental and performance requirements.
Order options
Free samples on standard products with full electrical and dimensional verification.
Production quantities with 100% continuity and hipot testing on every assembly.
OEM-scale volumes with automated crimping, moulding, and inline quality gates.
★ What customers say
Great value on the custom cable assemblies for the quality we received.
The custom cable assemblies came back flawless — tight tolerances and a clean soldermask finish.
Got genuinely useful DFM feedback on the custom cable assemblies; clearly people who know fabrication.
Communication during the custom cable assemblies build was responsive even across time zones.
Re-ordered custom cable assemblies twice this year, same solid result.
They hit an aggressive deadline on our custom cable assemblies and still nailed the quality.
